Exploring DIN EN 857 2SC Oil Tube Low Temperature -55°c Wire Braided Hose: Manufacturing Excellence, Technical Advantages & Real-world Applications
Current Industry Landscape — Discount Hydraulic Hose Factories & Related Manufacturers
As the global demand for high-performance hydraulic hoses accelerates across sectors like petrochemicals, metallurgy, and fluid engineering, discount hydraulic hose factories are rapidly evolving. Competitive pricing, rigorous adherence to international standards (ISO 1436, ANSI, SAE J517), and advanced manufacturing define today's leading discount hydraulic hose factories.
Major players, including discount hydraulic hose manufacturers and parker teflon hose factories, are leveraging state-of-the-art materials, CNC precision, and robust quality management. Their solutions—such as the DIN EN 857 2SC Oil Tube Low Temperature -55°c wire braided hose (product page)—set new benchmarks for reliability in critical applications.
Industry Data & Parameters — Discount Hydraulic Hose Factories Comparative Table
Factory Name |
Annual Output (Million m) |
Certifications |
Core Product Types |
Export Markets |
Avg. Lead Time (Days) |
Warranty |
Discount Hydraulic Hose Factory A |
14.2 |
ISO 9001, ISO 14001, CE |
Parker Teflon Hose, SAE 100R2AT, EN857 2SC |
USA, EU, CIS, ASEAN |
15 |
24 months |
Discount Hydraulic Hose Manufacturer B |
11.4 |
ISO 9001, FDA, SAE J517 |
EN 857 2SC, Teflon PTFE Hoses |
EU, Australia, North Africa |
18 |
18 months |
Parker Teflon Hose Factory C |
9.8 |
ISO 9001, ISO 45001 |
Parker Teflon, EN 853 2SN |
North America, Middle East |
21 |
24 months |
Discount Hydraulic Hose Supplier D |
16.8 |
ISO 9001, CE |
Hydraulic Oil Tube, High Pressure Hoses |
EU, APAC, South America |
13 |
12 months |
DIN EN 857 2SC Oil Tube Low Temperature -55°c Wire Braided Hose: Product Overview
The DIN EN 857 2SC Oil Tube Low Temperature -55°c wire braided hose stands out among products from discount hydraulic hose factories due to its superior temperature resistance, robust wire braiding, and longevity in harsh environments. By achieving ISO 1436 and SAE 100R standards, it ensures safety and reliability for industries operating in extreme conditions.
Key Specification Table — DIN EN 857 2SC Oil Tube Low Temperature -55°c Wire Braided Hose
Parameter |
DIN EN 857 2SC |
EN 853 2SN |
Parker Teflon Hose |
Internal Diameter |
6-51 mm |
6-51 mm |
6-25 mm |
Outer Diameter |
13.4 ~ 60.2 mm |
13.3 ~ 59.1 mm |
9.6 ~ 31.2 mm |
Temp Range |
-55°C ~ +100°C |
-40°C ~ +100°C |
-70°C ~ +260°C |
Working Pressure |
40 ~ 400 bar |
40 ~ 400 bar |
35 ~ 210 bar |
Min. Bending Radius |
90 ~ 540 mm |
90 ~ 495 mm |
30 ~ 140 mm |
Burst Pressure |
1600 bar (typical test) |
1400 bar |
1400 bar |
Reinforcement |
2 steel braids |
2 steel braids |
SS/Synthetic, 1-2 Layer |
Certifications |
ISO 1436, SAE 100R16 |
ISO 1436, SAE 100R2 |
FDA, ISO 9001 |
Application |
Industry, Cold climate, Mining |
General hydraulic |
Chemical, Pharma, Food |
Manufacturing Process of Discount Hydraulic Hose Factories
1. Raw Material Selection
High-tensile carbon steel, NBR/synthetic rubber
⟶
2. Inner Tube Extrusion
Precision-extruded to exact diameter
⟶
3. Braiding: CNC Machine
2 Layers High-Tensile Steel Wires
⟶
4. Outer Rubber Coating
Abrasion and weather resistant
⟶
5. Vulcanization
High-temp curing, ISO/ANSI standard
⟶
6. Inspection & Testing
Burst, impulse, pressure (ISO 1402)
⟶
7. Packing & Logistics
Coil, pallet, global dispatch
This advanced process, favored among discount hydraulic hose suppliers, guarantees uniform strength, precise tolerances, and compliance with international benchmarks (e.g., ISO 1436). Typically, quality assurance includes 100% pressure testing and random burst/impulse validation, securing an average hose lifetime exceeding 540,000 cycles—vital for high-frequency operations in refineries and steel mills.
Technical Strengths: Why Leading Discount Hydraulic Hose Factories Outperform
- Low-Temperature Resilience: Surpassing most industry rivals, the Oil Tube withstands down to -55°C—crucial for Siberian mining, Nordics, and Arctic oil projects.
- Superior Bending Radius: Enhanced flexibility reduces installation complexity and mitigates the risk of kinking in compact equipment layouts.
- Dual Wire Braiding: Two layers of high-tensile steel ensure extra pressure resistance and extended wear compared to single-braid hoses.
- Precision CNC Manufacturing: Automated braiding and extrusion achieve micron-level tolerance, assuring product interchangeability and consistent hydraulic performance.
- Strict Adherence to International Standards: All batches validated against ISO 1402 (hydraulic testing), SAE J517 (impulse test), and EN 857 2SC (material and construction).
- Durability and Service Life: Real-world cycles up to 540,000+—verified through field data from hydraulic mining vehicles and offshore rigs.
- Anticorrosion and Energy-Saving Design: High-grade NBR outer layers and optimized wall thickness minimize energy loss and resist hydrocarbon/oil exposures.
Data Visualization: Performance Metrics of DIN EN 857 2SC vs. Competitors
Custom Hydraulic Solutions & Application Scenarios
Top-tier discount hydraulic hose factories and parker teflon hose manufacturers offer bespoke services—from non-standard length/diameter hose to custom fittings (flanges, couplings, quick-release). Typical customization parameters:
- Braid Construction: Single, dual, triple-layer for pressure and flexibility modifications
- Rubber Compound: NBR, EPDM, Teflon blend for chemical resistance, temperature adaptation
- Fittings & End Connections: Integrated crimped, screw, flange (DIN/ANSI/JIS patterns)
- Protective Sleeving: Thermoplastic, corrugated steel, fire-resistant sleeves
- Specialty Certifications: FDA for food use, ISO 9001/1436 for industrial, MSHA flame-resistance
Applications span petrochemical transfer lines, mining hydraulic circuits, mobile machinery (e.g. excavators, harvesters), and offshore drilling rigs. Distinguished projects:
Case Study 1 — Siberian Oilfield: DIN EN 857 2SC hoses provided 30% longer life in subzero conditions, lowering maintenance costs by $28,000/year (source: Oil & Gas IQ).
Case Study 2 — Steelworks Automation: High-pressure Parker teflon hoses deployed in robot arm hydraulic circuits with >530,000 trouble-free cycles, zero reported leaks.
Case Study 3 — Containerized Water Treatment: Discount hydraulic hose supplier's custom-length hoses installed for quick field swaps; reduced downtime from 6 hours to 2 hours per maintenance cycle.
Standing Out: Manufacturer Comparison & Supplier Checklist
Supplier |
Key Strength |
Support |
OEM/ODM? |
MOQ |
Certifications |
Discount Hydraulic Hose Factory |
Bulk price, quick delivery, ISO-compliant |
Online, On-site, Video |
Yes |
100 m |
ISO 9001, CE |
Parker Teflon Hose Supplier |
FDA-grade hoses, diverse types, wide temp ranges |
Remote, Chat, Spare-parts |
Yes |
200 m |
FDA, SAE J517 |
Discount Hydraulic Hose Manufacturer |
Custom configuration, flexible batch order |
Factory tour, 24/7 hotline |
Yes |
50 m |
ISO 1436, MSHA |
Delivery Time, Warranty and Customer Support
- Average Production Time: 7–20 days for standard specs, 10–28 days for custom projects
- Delivery: Express, FOB, CIF, DAP available worldwide (certified logistics)
- Warranty: 12–24 months; extended for industrial/OEM contracts
- After-sales Support: Video-installation, remote troubleshooting, regular performance feedback loop
- Emergency Response: 24/7 hotline and dedicated technical engineer
Frequently Asked Questions — Hydraulic Hose Technical FAQ
Expert FAQ on Hydraulic Hose Specifications & Installation
1. What is the difference between single and double wire braiding?
Double wire braiding provides extra reinforcement, allowing the hose to sustain higher working pressures and longer impulse cycles, highly recommended for severe-duty hydraulic applications.
2. How does DIN EN 857 2SC ensure safety in low-temperature environments?
The advanced synthetic rubber blends and tight wire braiding maintain flexibility and burst integrity down to -55°C, complying with ISO 1436 and SAE J517 cold bend tests.
3. What core material is most common in Parker Teflon hose manufacturers?
100% PTFE (Polytetrafluoroethylene) is used for core tubes in Parker Teflon hoses, offering superior chemical resistance and a temperature span of -70°C~+260°C.
4. What hose certifications should a reliable discount hydraulic hose supplier provide?
Essential certifications include ISO 9001 (quality), ISO 1436 (hydraulic hoses), CE (safety compliance), and in some cases FDA approval for food-grade hoses.
5. What are the key installation standards to consider?
Following EN 853/857, SAE J1273, and a minimum bending radius is crucial. Over-tightening or twisting hoses during installation greatly reduces service life.
6. How is hose longevity measured in the industry?
Longevity is quantified via impulse testing (cycles until failure) and burst pressure measurement. DIN EN 857 2SC routinely demonstrates >540,000 cycles in ISO 6802 impulse tests.
7. What support can be expected from reputable discount hydraulic hose factories?
Providers offer detailed technical datasheets, on-site installation training, rapid-response troubleshooting, custom labeling, and support for project-specific documentation requests.
Conclusion & Industry References
In summary, today’s discount hydraulic hose factories and parker teflon hose manufacturers set new precedents via stringent standards, precision manufacturing, and customizable, high-performance solutions. For industrial buyers and project engineers, understanding producers’ technical detail, verified certifications, and support infrastructure is paramount.
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