OEM SAE 100R2AT Hydraulic Hose Factory A Comprehensive Overview

In today’s industrial landscape, hydraulic hoses play a pivotal role in the efficiency and effectiveness of various machinery and equipment. Among the various types of hydraulic hoses available in the market, the SAE 100R2AT hose stands out due to its robust construction and reliability. This article delves into the features, applications, and manufacturing process of the OEM SAE 100R2AT hydraulic hose, while also highlighting its significance in the industry.

Understanding SAE 100R2AT Hydraulic Hose

The SAE 100R2AT hydraulic hose is a high-pressure hose designed for hydraulic systems where the transfer of hydraulic fluid is essential. It meets the SAE (Society of Automotive Engineers) specifications, which are crucial for maintaining safety and performance in hydraulic applications. This hose is constructed with a double wire braid for reinforcement, which enhances its durability and resistance to pressure bursts, often reaching up to 4000 psi.

The inner tube is made from oil-resistant synthetic rubber, designed to withstand various hydraulic fluids. The outer cover, typically made from abrasion-resistant materials, protects the hose from environmental factors such as exposure to oils, ozone, and extreme weather conditions. The combination of these materials ensures longevity and reliability, making the SAE 100R2AT ideal for high-performance applications.

Applications of SAE 100R2AT Hydraulic Hose

The versatility of the SAE 100R2AT hydraulic hose allows it to be used in numerous applications across different industries. Some common applications include

1. Construction Equipment Hydraulic hoses are integral in machinery like excavators, bulldozers, and cranes, where they facilitate the transfer of hydraulic fluids for various functions.

2. Agricultural Machinery Tractors and harvesters utilize hydraulic hoses to power equipment such as plows and other attachments, enabling effective fieldwork.

3. Automotive Industry Hydraulic hoses are essential for brake systems, power steering, and other hydraulic controls, contributing to vehicle safety and performance.

4. Manufacturing and Industrial Equipment Hydraulic systems in presses, injection molding machines, and conveyor belts rely heavily on the robustness of hydraulic hoses to operate efficiently.

Manufacturing Process of SAE 100R2AT Hydraulic Hose

The production of SAE 100R2AT hydraulic hoses takes place in specialized factories equipped with advanced technology. The manufacturing process involves several key steps

1. Material Selection High-quality synthetic rubber and steel wires are selected for the construction of the hose to ensure durability and performance.

2. Extrusion The inner tube is extruded to a specific diameter and thickness, ensuring a perfect fit for hydraulic applications.

3. Braiding Steel wires are braided around the inner tube to form the first layer of reinforcement. A second layer is usually added to enhance strength and pressure capacity.

4. Covering An outer layer of protective material is applied, which safeguards the hose from environmental damage and abrasion.

5. Testing Rigorously testing each batch of hoses is crucial to ensure they meet SAE standards and customer specifications. This may include pressure tests and quality checks for leaks and weaknesses.

6. Certification Once testing is complete, hoses that pass all requirements receive certification, affirming their compliance with industry standards.

7. Packaging and Distribution Finally, the hoses are packaged and shipped to OEMs (Original Equipment Manufacturers) and distributors, ready for installation in various applications.

Conclusion

The OEM SAE 100R2AT hydraulic hose factory plays a crucial role in supplying high-quality hydraulic solutions to various industries. With its robust features, extensive applications, and a meticulous manufacturing process, the SAE 100R2AT hose remains a top choice for businesses seeking reliable hydraulic components. As the demand for hydraulic systems continues to grow, the importance of quality hydraulic hoses like the SAE 100R2AT cannot be overstated, ensuring operational efficiency and safety across numerous applications.