In any fuel transfer operation—from gas stations and vehicle refueling setups to bulk fuel distribution systems—the gasoline hose plays a vital role. It’s responsible for safe, efficient, and leak-proof transfer of highly flammable petroleum products. But not all hoses are created equal.

If you're shopping for a flexible gasoline hose or trying to understand what makes a gasoline resistant hose reliable and safe, this guide will help you navigate hose types, construction, applications, and sourcing.

What Is a Gasoline Hose?

A gasoline hose is a flexible, durable hose designed specifically for transferring gasoline and other petroleum-based fuels. It’s engineered to handle:

Hydrocarbon-based liquids like gasoline, diesel, ethanol blends, or kerosene

High flow rates and repetitive motion during use

Potential exposure to heat, abrasion, and weather

Static electricity and volatile vapor concerns

These hoses are used in:

Fuel dispensers and gas station pumps

Fuel transfer from drums or tanks to vehicles or machinery

Automotive and small engine fueling

Marine fueling applications

Bulk fuel delivery trucks

Key Features of a Quality Gasoline Hose

Not every hose is suitable for fuel handling. A proper gasoline resistant hose must include:

Fuel-resistant inner tube: Usually made of Nitrile (NBR), Viton, or specialized blends that resist chemical degradation.

Reinforcement layer: Braided textile or wire for pressure resistance and kink control.

Conductive properties: To safely dissipate static electricity buildup.

Abrasion- and weather-resistant outer cover: Typically synthetic rubber like Neoprene or EPDM.

UL or ISO certification: For safety and regulatory compliance in fuel dispensing.

Types of Gasoline Hoses

There are several gasoline hose types, depending on the use case:

1. Fuel Dispenser Hose (UL330 / EN1360 Standard)

Installed at gas station pumps

Designed for repeated flexing, UV exposure, and customer handling

Typically ¾" or 1" inner diameter

Includes static wire for grounding

2. Fuel Transfer Hose

Used for transferring fuel from tank to equipment

Often equipped with camlock or thread fittings

May include crush-proof spiral reinforcement

3. Flexible Gasoline Hose (Light-Duty)

Ideal for portable fuel tanks, generators, or small engines

Lightweight and easy to maneuver

Not suitable for commercial dispenser installations

4. Hardwall vs. Softwall Hoses

Hardwall hoses include embedded wire for suction or pressure use

Softwall hoses rely solely on textile reinforcement—more flexible, but limited to gravity or low-pressure transfer

Why Flexibility Matters

A flexible gasoline hose allows for easier handling and safer operation, especially in:

Mobile refueling units

Compact fuel tank connections

Marine or aviation fueling systems

Temporary installations or repairs

Flexibility ensures fewer kinks, better recoil, and longer service life where repetitive movement is required.

What Makes a Hose Gasoline Resistant?

A gasoline resistant hose isn’t just about the outer rubber—it’s the entire structure that counts. The inner tube must withstand:

Chemical attack from hydrocarbons (aromatic and aliphatic fuels)

Additives like ethanol (E10, E85) or MTBE

Heat and pressure fluctuations

Top materials used in fuel-compatible hoses include:

Nitrile rubber (NBR) – Common, affordable, good general resistance

Viton (FKM) – Excellent chemical and high-temp resistance (premium)

Polyurethane blends – Lightweight, flexible, moderate fuel compatibility

Fluoroelastomers – Found in high-end industrial fuel hoses

Gasoline Hose Sizes and Specs

Common sizes for gasoline hoses:

Important specs to review:

Max working pressure (usually 150–300 PSI)

Burst pressure (typically 3x working pressure)

Temperature range (–40°C to +80°C or more)

Fittings (threaded, quick connect, camlock, crimped)

Gasoline Hose Prices: What to Expect

Gasoline hose prices vary based on:

Hose diameter

Pressure and temperature rating

Type of reinforcement

Outer cover material and fuel compatibility

Length and end fittings

Certifications (UL, SAE, ISO)

Estimated 2025 Price Range (USD per meter):

Bulk rolls (50m or 100m) and OEM orders may reduce pricing by 20–40%, depending on supplier and region.

Gasoline Hose FAQs

Q1: Can I use a regular rubber hose for gasoline?

A: No. Regular rubber hoses degrade quickly when exposed to gasoline. Always use hoses labeled fuel- or gasoline-resistant with proper certification.

Q2: How do I know if a hose is safe for ethanol-blended fuels?

A: Look for hoses specifically rated for E10, E15, or E85 compatibility. Nitrile and Viton are more resistant to ethanol-based fuels.

Q3: What’s the difference between hardwall and softwall fuel hoses?

A: Hardwall hoses include steel or wire reinforcement and are suitable for suction/discharge; softwall hoses are more flexible but lower pressure.

Q4: Can I buy fuel hoses with fittings pre-installed?

A: Yes—many suppliers offer hose assemblies with crimped, swaged, or threaded fittings tailored to your needs.

Q5: Where can I buy gasoline hose in bulk or wholesale?

A: Contact OEM manufacturers, distributors, or browse industrial B2B platforms. Bulk buyers often get lower pricing and custom hose lengths.